| DALU 364 TESLA COIL | |||||||||||||||||||||||||||||||||||||||||
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| Many thanx go to my friend dalu364 who gave me the OBIT (oil burner ignition transformer) for this project. This is a good start for any beginner coiler, with a nice 10-11 inches streamer output. | |||||||||||||||||||||||||||||||||||||||||
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| SETUP PARAMETERS POWER TRANSFORMER - OBIT (oil burner ignition transformer) - Uin = 220 V, 50 Hz - Uout = 9500 Vef - Iout = 23 mAef - P = 220 VA - no protection - the resonant cap calculated = 7.71 nF SECONDARY COIL Searching the web I observed that big secondaries don;'t fit well with OBITs for a good spark output, so I chosed a smaller diameter, short secondary trying to match with the power level and the expected streamer output. - grey PVC pipe sanded and wax coated - diameter = 5 cm = 1.96 inches - total lenght = 27 cm = 10.62 inches - wound lenght = 23.5 cm = 9.25 inches - D/L = 1/4.7 - end plasticine caps - N = 1175 turns with 0.2 mm magnet wire - no varnish - calculated inductance = 13086.778 uH - calculated self capacitance = 3.7031 pF TOPLOAD - little toroid made with a little wheel envelope covered with alu foil - cross section diameter = 5.73 cm = 2.25 inches - outer diameter = 19.7 cm = 7.75 inches - calculated capacitance = 8.5524 pF RESONANT FREQUENCY = 437.61 kHz PRIMARY COIL - flat pie coil, wound on a 30 cm diameter wooden support - N = 10.5 turns with bare copper wire with 10 mm^2 cross section - inner diameter = 7 cm = 2.75 inches - outer diameter = 28 cm = 11.02 inches - tap at 9-th turn - calculated primary inductance at 9 turns = 19.51 uH - 1 cm distance between inner turn and the secondary - the bottom turn of the secondary at the same level as the primary inner turn PRIMARY CAP The resonant cap calcul;ated for this OBIT is 7.71 nF. I tryed first with a LTR (larger than resonant) approach, but the sparks were not very long and the gap didn't sound right. For low power systems I'll better go with a lower than resonant primary cap (good BPS for streamer grow) - 6.66 nF @ 24 kV MMC - made with 15 x 100 nF @ 1600 V poplipropilene caps in serie - the cap is located under the primary support, kept in place with nylon ties SPARK GAP - double, variable gap made with 3 aluminium heatsinks. The moving heatsink is placed on a plastic ruler, kept in position by wooden leaders glued on the base. GROUNDING: house water pipe MAINS: no variac used RESULTS: 9-10 inches streamers with hits up to 11 inches NEXT STEP: bigger, smoother toroid, new gap design for 14-16 inches output. |
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| OBIT PICTURES | |||||||||||||||||||||||||||||||||||||||||
| TESLA COIL PICTURES | |||||||||||||||||||||||||||||||||||||||||
| PRIMARY COIL DETAILS | |||||||||||||||||||||||||||||||||||||||||
| PRIMARY CAP PICTURE | |||||||||||||||||||||||||||||||||||||||||
| SPARK GAP PICTURES | |||||||||||||||||||||||||||||||||||||||||
| ARC PICS | |||||||||||||||||||||||||||||||||||||||||
| STREAMER PICS 1 | STREAMER PICS 2 | ||||||||||||||||||||||||||||||||||||||||
| STEP TWO RESULTS: 16 inches sparks with a bigger toroid and more gaps. Hey, I am at the plug, while Costy make some pics....... This is real time pic, not double exposure! |
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| SETUP UPDATES - bigger old toroid, with a "special nail" - cross diameter = 8.5 cm - outer diameter = 27.3 cm - calculated capacitance = 11.77 pF - 4 gaps for the spark gap (with two more fittings for water pipe) Works as a charm! I used two things mentionated by Gary Lau on his page: |
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| SPARK GAP PICTURES | |||||||||||||||||||||||||||||||||||||||||
| http://www.laushaus.com/tesla/minicoil.htm | |||||||||||||||||||||||||||||||||||||||||
| His words: "There are two important tricks necessary to extract the longest streamers to a grounded target. First the tip of the breakout point on the side of the toroid is critical. It must not be a point, but rather a sphere. A rounded arc of 14 gauge wire was too small and a 1.75" diameter spherical doorknob was too big. Best results were had with a 1/2" brass sphere. Second the strike target is critical. I had using a basement lally column and a basement foundation wall, but the best I could extract was 12 inches strikes. I later noticed that using a chicken wire covered Faraday cage (of Death) as a target at the RATCBA teslathon, I was able to better my 12 inches record by 2". And I have since reproduced the results at home, using small sheet of plywood, covered with chicken wire." |
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| NAIL PICTURES | |||||||||||||||||||||||||||||||||||||||||
| I didn't have a 1/2 inches diameter ball, so i improvised with a plasted piece (harvested from a pen), covered with alu foil and attached to the toroid with nylon ties. The target is an alu foil screen. |
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| SPARK PICTURES | SPARK MEASUREMENT | ||||||||||||||||||||||||||||||||||||||||
| I don't know if for low power I can spark as long as 1.7 * sqrt(P) = 25 inches. Maibe a spark lenght = 1.5 * sqrt(P) = 22 inches is more realistic. Next goal: new gap for 20-21 inches sparks. |
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| STEP THREE RESULTS: 20-21 inches discharges with a new multiple gap. |
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| SPARK MEASUREMENT | |||||||||||||||||||||||||||||||||||||||||
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| NEW MULTIPLE GAP - made with 6 steel water pipe fittings, on a veroboard with copper surfaces removed. The electrodes are kept in position by crocodile clips. Easy to adjust, remove and clean. |
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| SPARK GAP PICTURES | |||||||||||||||||||||||||||||||||||||||||
| SPARK PICTURES | |||||||||||||||||||||||||||||||||||||||||
| I obtained similar results with a dual DC flyback, powered by a ZVS driver, with the secondaries put in parallel for more current. This setup has the advantage to be lighter and smaller. | |||||||||||||||||||||||||||||||||||||||||
| DUAL DC FLYBACK PIC | |||||||||||||||||||||||||||||||||||||||||
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